A big contract is won by a manufacturer. Its monthly production needs increase, yet the factory hasn’t suddenly gained more flooring space, skilled workers or working hours during the daytime. While adding a second shift could temporarily help, it could also bring new labor or supervision, as well as additional training and requirements for quality control.
Such situations highlight the purpose behind robotic automation. Robotics does not only mean replacing human workers with machines. If used properly it could alter the way manufacturers use the production capacity they already have.
Image credit: automatedsolutions.com.au
Check out the amount of time that is lost between the products
Inefficient manufacturing is not always apparent. Imagine that an operator has spent 15 minutes putting a piece of equipment in place after which another 10 seconds are spent applying the material, and a few seconds moving it to the next process. For one part it’s not much of a difference. When repeated thousands of times however the second can increase production by a significant amount.
It is the same with the waste materials. Similar is the case to waste materials.
Companies that are considering robotic automation Australia projects can benefit from studying these tiny loss events repeatedly before choosing the right equipment. The analysis conducted by ASA’s Needs Analysis is designed to uncover bottlenecks and issues with quality, waste as well as other limitations to process which could affect the automation project.
The robot must fit the processes around it.
The selection of a robot is just one aspect of engineering. Controls, guardings and tooling as well as conveyors, sensors and fixtures may also be needed. Engineers should consider the reach of the robot and its payload, and how it interact with its surroundings and how it will move.
ASA provides concept development, system design, CAD simulation, and offline programming as part of its approach to FANUC robotic automation. The digital simulation lets engineers analyze configurations, estimate cycles times, and to test the system before it becomes operating on the floor of a customer’s premises. This is particularly helpful when space is constrained or when new robotics have to integrate with an established production line.
Dispensing and Paint Shows Why Replicability is Crucial
Certain manufacturing processes highlight the importance of controlled movement. Imagine coating hundreds or thousands of parts. It’s not just about completing the components quickly is the goal. The motion, distance, speed, and application have to be monitored starting from the beginning of the production line until the point of completion.
ASA has experts working on paint and dispensing processes across a range of industries including automotive as well as aerospace. Industrial robotic automation in these industries will allow for repeatable movement while reducing the exposure of employees to physical demanding processes or processes that could be hazardous.
Better control may also reduce the unnecessary use of materials, leading to lower waste alongside productivity enhancements.
Installing the system is not enough. Still, you need someone to manage it.
Automation is not a complete solution to the need for expertise in manufacturing. Automation can alter the capabilities needed to maintain and operate the process.
Employees should be able to detect abnormal behavior and identify problems, as well as carry out the correct maintenance. Systems and procedures are able to be changed later if the production needs change.
ASA provides training on-site for safe operation, programming troubleshooting, and electrical and mechanical maintenance. The company also provides maintenance and support for checking the condition of equipment, and dealing with wear and tear throughout the life of the system.
Capacity is more than Being able to work faster
The expansion of capacity for Australian manufacturers doesn’t always need to mean purchasing a larger facility or adding more labor to routine processes. It’s sometimes more beneficial to inquire about whether the production procedure could be altered.
ASA has been working on and integrated automation solutions since 2002. It has assisted manufacturers in Australia and projects around the world. Its methodology combines the analysis of requirements as well as engineering, simulations FANUC robotic integration training, and also servicing.
The objective isn’t automation for the sake of it. A system that is worth the gold it’s worth should offer tangible benefits to an enterprise, including more reliable production, better quality process, more secure processes and less waste.